Custom Sample Handling System
This specialized conveyance system was designed and built by Integrated Solutions for the laboratory testing of agricultural samples.
The system conveys custom trays to facilitate the distribution of samples throughout a series of testing processes.
Test results relating to the samples are recorded to a customer database for future retrieval.
Robotic Sealant Application
This Fanuc LR Mate 200iD robot utilizes Graco pumping equipment, custom end-of-arm tooling, and Advanced DCS software to administer silicone adhesive sealant as part of a manufacturing process.
The central mounting plate is outfitted with a job specific "nest" by the user.
The system is able to determine what nest is present, based on a combination of lasers and sensors, and runs the program accordingly.
The system is self-calibrating, self-cleaning, and features the latest in user safety technology.
Robotic Bag Palletizing
This fully automated palletizing system utilizes automatic infeed conveyors to deliver product to the Fanuc M-410i robot.
The product is then stacked onto empty pallets using the robot to insert slip sheets when required.
Completed pallets are automatically fed out of the palletizing cell to a stretch wrap station.
Once a pallet has been stretch wrapped, it is ready for forklift pickup.
Robotic Case Palletizing
This fully automated case palletizing system handles pallets, slip sheets and corrugated boxes.
Using a custom End-of-Arm Tool, this Fanuc M-410i handles three different products in the automated palletizing of the corrugated cases.
In the video below, the speed of stacking is sped up 3x to allow the completion of a full unit load to be demonstrated.
Specialized Filling Transfer Equipment
This multi-station specialized transfer system precisely transfers batch storage units (black plastic cans) along a predetermined route while product-filling equipment (supplied by others) transfers a precise amount of various product into the storage unit.
Each filling station is fitted with a weigh scale and an RFID reader.
The storage units are serialized with an RFID chip and are monitored as they progress through the system.
After filling is complete, the final weight is verified with the system and if weight is correct, allowed to pass onto a mobile cart for manual movement into the production area.
Multi-Line Assembly Conveyor System
This manufacturing facility assembly conveyor system has almost a mile of pallet conveyor allowing for assembly, testing, packaging, and sorting of the product.
The system has multiple transfer-carts, 14 vertical-lifts, an elevated main line where product is consolidated after packaging, and a sortation system.
Once at the sortation area, product is sorted to lanes based on shipping details.
Robotic Visual Inspection System
This system uses a 6-axis Fanuc LR Mate 200i to manipulate a turbine housing through an inspection and marking process.
The customer is a remanufacturer and has the need to inspect and serialize turbine components as they come in as cores in the remanufacturing process.
Using a combination of vision, laser measurement, and laser marking; the component is rigorously inspected and serialized upon successful completion of the inspection process.
Manufacturing Material Handling Cell
This multi-tasking Robotic System unloads 2 separate products from incoming pallets, handles the empty pallets, palletizes finished product, and handles finished product pallets and tier sheets.
Handling a multitude of tasks in one cell can create a ROI that allows a project to be feasible; versus when approached as separate projects, the ROI may not make sense.
Integrated Solutions uses creative and innovative approaches to difficult ROI projects, oftentimes allowing a project to gain traction that would not otherwise.